Do not always go where there's a path. Go instead where there's no path and leave a trail for others.

 The title is a quote from Ralph Waldo Emerson.  I would say that I do try and live my life blazing a trail for others.  Then again, at times.... a smooth, flat road is great to cruise on. Put in some gentle curves and some scenery makes it all worth it.


With that said, I've been working on mastering the laser.  Needless to say, there is a mix of science, art, and plain dumb luck!  It took me three tries to finally get a workable piece completed.  Mainly I had issues with the laser not cutting through the basswood plywood.  Finally NINE passes for a cut-through.  What is irritating is the fact that I did test pieces and got my settings from those, yet when doing a full project what happened in the test, did not happen for the final run.


I am going to move away from plywood for the laser and stick with natural wood.  The only issue is getting good pieces larger than 8 inches wide.  As of now, I have to scale projects down say compared to doing a 12-inch square plywood board.


Anyway, Here is my newest puzzle/toy on the grid with the laser chugging away.



I am still having inconsistency issues with burning through all the way.  I think it is the plywood. This meant when I tried to "pop" pieces out the plywood splintered and cracked! The other issue I had was my "logo". I got the settings down so it looked nice.. or at least I thought I did, but when I burned it on the backer board (back-side), it came out looking like crap.  I tried many variations of testing with little luck.  So that is another thing I have to work on.

So I glued up and dry-fitted everything on the truck, now to do some final sanding and fitting before sealing it.  I've already made some monitor design changes for the next iteration, combining a couple of the cutouts, and not having certain pieces come out.  This simplifies things just a little.  I also added some "reflection" marks on the window. I changed the 555 number on the access door to "4077", a little easter egg there for those in the know.

Here's how it all comes apart.


Originally the springs also came out, but I changed that part of the design early on, as I used to have the wheel come off in multiple parts, but they were too fragile as they were narrow laser cuts. I also thought that there were too many parts and that it would get confusing.

And here it is together.

Having the laser is fun, but I still prefer the scroll saw.  I will use the laser for the accents and some details in my scroll work and knock out a puzzle or two once in a while, but I won't be manufacturing a lot of stuff on it.

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